Environment

Aligning our green stewardship with India’s goals

With prudent use of natural capital, we are constantly working towards minimising our environmental footprint. Our environmental approach is based on improving our existing processes and systems, and proactively adopting more efficient processes for new operations. Aligned with our group’s objectives and targets, we are in the process of creating a regional strategy to achieve our environmental commitment.

We are setting benchmarks for environment‑friendly manufacturing, adopting some of the most stringent regulations. Schaeffler India is not only compliant with all local regulations but is also one of the early adopters of the strict European guidelines for environmental protection Eco-Management and Audit Scheme (EMAS).

Transitioning towards carbon neutrality

As a consumer of fossil fuel based power, we recognise the climate-related risks associated with our business activities. We understand the implications of our energy consumption, both in terms of its cost to the natural environment as well as cost to operations. We are taking mindful steps to decarbonise our operations and move towards renewable energy. Our energy policy predominantly straddles efficient energy use, implementation of innovative projects to reduce energy demand and proactively embracing renewable energy. We have deployed state-of-the-art and energy-efficient systems and practices across our operations and moved towards renewables.

Renewable energy capacity own generation / power purchase agreements

6,147 MWh

Energy used

14%

Renewable energy used from own generation or PPA

69,600 tonnes

Scope 1 and Scope 2 emissions

Key initiatives undertaken in 2021

While our energy consumption, in terms of absolute numbers, saw an increase due to a surging demand, we continued our shift towards cleaner fuels, and made gradual efforts in reducing our consumption.

Focus area 2022

  • Setting up solar roof top of 1.5 MW capacity at Savli and Hosur plants
  • PPA signed for 2.75 MW of hybrid energy (solar and wind) for Pune plant
  • PPA signed for 5.1 MW of wind energy for Pune plant
Initiative Plant Energy savings per annum (MWh)
Replaced MH medium bay light with LED light in old RHF area Savli 25.63
Installed insulation jacket to ITF washing machines Pune 6.39
Lighting changed at the outer periphery from 250 W sodium-vapor to 80 W LED Hosur 59.33
BB 10 machine GW wheel of 22 KW motor replace with 18.5 KW motor Pune 13.75
Digital addressable lighting interface light system installed for Hall 1 Pune 126.95
Heater less vapouriser for LPG bank used for replacing electrical heater base vapouriser Hosur 75.44

Positive energy mix

Globally, there is a clear transition to cleaner energy and fuels with continued growth in demand, spiralling prices, and increased consciousness of impact of fossil fuel on the climate. Over the last few years, we have been working on our energy mix to ensure energy sufficiency for the future. As part of our long-term plan, we are expanding our infrastructure to produce adequate green electricity to meet our energy demand.

Renewable capacity

8 MW

Renewable energy capacity

0.24 MW

Added during 2021

10 MW

Additional planned over 2 years

Renewable energy share

(%)

Towards water neutrality

Careful sourcing as well as innovative and efficient use of water, form parts of our water stewardship approach. Several water conservation measures were initiated at our plants to help us manage our available and sourced water efficiently. This includes changing of pipelines to achieve reduced flow for domestic purpose, reused treated water for process to reduce topping, usage of treated RO reject water used for fire hydrant, and pedal operated valves for hand washes, urinal flush, among others.

Renewable capacity

29,187 m3

Recycled and treated water used in operations and domestic purpose

22,280 m3

Additional planned over 2 years

3%

Reduction in freshwater usage

Key initiatives undertaken in 2021

  • Groundwater recharge through rainwater harvesting started, ~17,280 m3 of rainwater harvested during the year
  • Water meters installed to analyse and evaluate consumption in canteen and at offices
  • Optimised Effluent Treatment Plant (ETP) to increase efficiency of the recycling system
  • Installed system to reuse treated water for non‑contact flushing
  • Fixed faucets control flow to minimise waste

Focus area 2022

  • Utilising rainwater harvesting for in-house purpose
  • Utilising RO reject water from water treatment plant for gardening, in addition to fire hydrants
  • Water conservation by fixing of flow control faucets for washing hands
  • Continued optimisation of ETP to increase efficiency of the system

Water consumption

(m3)

Reducing and reutilising waste

We generate waste in different forms and quantities during our production process and through packaging of our products. Our hazardous waste primarily consists of effluent sludge or chemical sludge and used oil.

To manage these, we have implemented various efficient waste management initiatives, which takes into account environmental impact, social effects and commercial viability. We dispose our hazardous waste at a government‑approved central landfill, while our non-hazardous waste is primarily recycled by sending it to authorised recyclers.

4,316 tonnes

Waste generated

14.6%

Hazardous waste generated

950 tonnes

Packaging material recycled are optimised and converted into returnable packagings

Waste generation

(tonnes)

Key initiatives undertaken in 2021

  • Optimised packaging methods to reduce packaging waste
  • Converted disposable packaging into returnable packaging, and implemented the same for 50% of our customers

Focus area 2022

  • Increase share of returnable packaging for our rocker arm, clutch, springs, extrusion parts and forgings products
  • Collaborate with supplier so as to increasingly use returnable packaging for inward materials